Honeywell FPE4200A Central control module

Honeywell Safety Relays Overview

Honeywell offers a wide range of safety relays used to monitor safety circuits and ensure the safety of machinery and personnel. These relays provide reliable control functions to stop or safely start machines when hazardous conditions are detected.

Product Detailed Description

• Function:

• Monitors safety sensors and switches (e.g., emergency stop buttons, safety door switches, light curtains).

• Safely and reliably cuts off the power to machinery or initiates safety functions when hazardous conditions are detected.

• Features positively guided contacts to ensure safe circuit interruption even in the event of contact welding or other faults.

• Offers various input channel and output contact configurations to suit different safety application needs.

• Many models have self-monitoring functions to detect internal faults.

• Complies with various international safety standards (e.g., EN ISO 13849-1, IEC 61508).

• Features:

• Rugged industrial-grade design suitable for harsh environments.

• Various mounting options (e.g., DIN rail mounting).

• LED indicators to display operating status and fault information.

• Configurable parameters (depending on the model).

• Expandability (some models).

Product Parameters

As Honeywell offers a wide variety of safety relays, the following are some general parameters. Always refer to the official datasheet for the specific model:

• Number of Input Channels:

• Single-channel or multi-channel.

• Number of Safety Contacts:

• Pairs of normally open (NO) and/or normally closed (NC) safety contacts.

• Number of Auxiliary Contacts:

• For signal indication or other control functions.

• Rated Voltage:

• E.g., 24 V DC, 110 V AC, 230 V AC.

• Rated Current:

• Maximum switching current of the safety contacts.

• Response Time:

• Time from a change in the input signal to the actuation of the output contacts.

• Release Time:

• Time from the removal of the input signal to the return of the output contacts.

• Safety Integrity Level (SIL):

• E.g., SIL 3 (IEC 61508).

• Performance Level (PL) / Category:

• E.g., PL e / Category 4 (EN ISO 13849-1).

• Degree of Protection:

• E.g., IP20.

• Connection Method:

• Screw terminals, spring terminals, etc.

• Operating Temperature:

• Typically between -25 °C to +55 °C or a similar range (depending on the specific model).

Product Advantages

• Increased Safety:

• Reliably monitors safety circuits and takes safety measures in hazardous situations, protecting personnel and equipment.

• Compliance with Safety Standards:

• Designed and manufactured in accordance with international safety standards, making them easy to integrate into safety-compliant systems.

• High Reliability:

• Positively guided contacts and self-monitoring functions enhance system reliability.

• Easy to Use and Install:

• DIN rail mounting and clear wiring diagrams simplify the installation process.

• LED indicators facilitate fault diagnosis.

• Wide Range of Configurations:

• Extensive product series and configurable parameters to meet diverse application needs.

Precautions

• Correct Selection:

• Choose the appropriate model based on specific safety requirements, risk assessment results, and the required safety integrity level or performance level.

• Correct Installation:

• Follow Honeywell's installation guidelines, ensuring the relay is securely mounted and correctly wired.

• Safety Circuit Design:

• Integrate the safety relay into a safety circuit that complies with relevant safety standards.

• Regular Testing:

• Regularly test the functionality of the safety relay to ensure it operates correctly when needed.

• Prevent Misoperation:

• Ensure the safety relay cannot be accidentally bypassed or disabled.

• Follow Manufacturer Guidelines:

• Always adhere to the product manuals and safety guidelines provided by Honeywell.

Product Applications

Honeywell safety relays are widely used in various industrial sectors requiring safety protection, including but not limited to:

• Machine Safety:

• Monitoring emergency stop buttons, safety door switches, and light curtains.

• Controlling safety interlock devices.

• Packaging Machinery:

• Monitoring safety doors and guards.

• Conveyor Technology:

• Overspeed and blockage monitoring.

• Robotics:

• Monitoring safety zones.

• Presses:

• Two-hand control and safe stop functions.

• Woodworking Machinery:

• Monitoring protective devices.

• Elevators and Cranes:

• Controlling limit switches and safety brakes.

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