Yaskawa JUSP-OP05A-E Actuator module

Product Detailed Description

• Function: The JUSP-OP05A-E serves as an interface for high-speed, synchronized communication between a Yaskawa servo drive and a motion controller (e.g., a Yaskawa Motion Controller like MP2300, MP2310, MP2600, or MP3000 series). Specifically, it is designed to facilitate communication over the MECHATROLINK-II network. This allows for precise and real-time control of multiple axes (servo motors) within a synchronized motion system.

• Key Role in MECHATROLINK-II: MECHATROLINK-II is a high-speed, open-field network developed by Yaskawa for motion control applications. The JUSP-OP05A-E enables the servo drive to act as a slave device on this network, receiving commands for position, speed, torque, and executing them with high precision and synchronization.

• Integration: It plugs directly into a dedicated option slot on compatible Yaskawa SERVOPACKs (e.g., SGDH, SGDM, SGMGV, SGMAV series).

• Benefits of MECHATROLINK-II via JUSP-OP05A-E:

• High-Speed Communication: Enables fast data exchange crucial for multi-axis synchronization.

• Deterministic Control: Guarantees precise timing and reduces control latency, essential for high-performance motion applications.

• Distributed Control: Simplifies wiring compared to traditional analog or pulse train control by transmitting all commands and feedback over a single network cable.

• Reduced Wiring: Daisy-chaining of servo drives reduces the amount of cabling required, simplifying installation and reducing potential points of failure.

• Diagnostic Capabilities: Allows for network-based diagnostics and troubleshooting of connected servo drives.

Product Parameters

(Note: Specific parameters are derived from typical MECHATROLINK-II option cards for Yaskawa SERVOPACKs. Always refer to the official Yaskawa manual for the JUSP-OP05A-E and the specific SERVOPACK model it's used with for exact specifications.)

• Communication Protocol: MECHATROLINK-II (often referred to simply as ML-II)

• Interface Type: Dedicated option card for Yaskawa SERVOPACKs (e.g., SGDH, SGDM, SGMGV, SGMAV, etc. - compatibility must be checked).

• Data Rate: Typically 10 Mbps (MECHATROLINK-II standard).

• Connection: Usually uses RJ45 connectors for MECHATROLINK-II cabling. Some older versions might use different connectors, but RJ45 is standard for ML-II.

• Number of Axes: Supports one axis per card (as it's installed on a single SERVOPACK). A multi-axis system would require one JUSP-OP05A-E per SERVOPACK.

• Power Consumption: Very low, typically supplied by the SERVOPACK itself.

• Operating Temperature: Consistent with the SERVOPACK's operating temperature range (e.g., 0 to 55°C).

• Dimensions: Small, designed to fit into the SERVOPACK's option slot.

• Certification: Likely CE, UL, RoHS compliant, depending on the SERVOPACK's overall certifications.

Product Advantages

• Superior Motion Control Performance: Enables high-speed, highly synchronized multi-axis motion control, leading to better machine precision and throughput.

• Simplified System Wiring: Reduces the number of cables required compared to traditional point-to-point wiring (e.g., pulse train, analog), making installation cleaner and reducing potential failure points.

• Reduced Installation Time: Less wiring means quicker setup and commissioning.

• Enhanced Diagnostics: Network-based communication allows for centralized monitoring and troubleshooting of connected servo drives, improving maintenance efficiency.

• Reliability: MECHATROLINK-II is a robust and deterministic network, ensuring reliable data transfer even in noisy industrial environments.

• Scalability: Easily expand motion systems by adding more SERVOPACKs with JUSP-OP05A-E cards to the MECHATROLINK-II network.

• Seamless Integration: Designed by Yaskawa for Yaskawa SERVOPACKs and motion controllers, ensuring optimal compatibility and performance.

Precautions

• Compatibility Check: Crucially, verify that the JUSP-OP05A-E is compatible with your specific Yaskawa SERVOPACK model. Not all SERVOPACK series or versions may support this exact option card.

• Proper Installation: Ensure the option card is inserted correctly into the SERVOPACK's designated slot. Improper insertion can damage both the card and the drive.

• MECHATROLINK-II Cabling: Use specified MECHATROLINK-II cables and connectors (typically shielded twisted pair with RJ45) to ensure signal integrity and proper network operation. Adhere to network topology rules (e.g., daisy-chaining limits).

• Network Termination: Ensure proper network termination if required by the MECHATROLINK-II network design (though ML-II often doesn't require explicit termination resistors at the end nodes in a daisy-chain setup, double-check the network manual).

• Firmware Compatibility: Ensure the SERVOPACK firmware is compatible with the JUSP-OP05A-E option card. Updates may be required.

• Configuration Software: Use Yaskawa's specific engineering software (e.g., SigmaWinPlus, MPiec Development Software) to configure the SERVOPACK and the MECHATROLINK-II communication settings.

• ESD Protection: Handle the option card with proper electrostatic discharge (ESD) precautions to prevent damage to sensitive electronic components.

• Power Down for Installation: Always power down the SERVOPACK and connected equipment before installing or removing the JUSP-OP05A-E card.

Product Applications

The Yaskawa JUSP-OP05A-E, by enabling MECHATROLINK-II communication, is integral to high-performance multi-axis motion control systems across various industries.

• Packaging Machinery:

• High-speed filling, sealing, and labeling machines.

• Pick-and-place robots for packaging.

• Semiconductor Manufacturing Equipment:

• Wafer handling, inspection, and processing equipment requiring precise and synchronized motion.

• Machine Tools:

• CNC machines (lathes, mills), grinding machines, and laser cutting systems where highly coordinated multi-axis movement is essential.

• Robotics:

• Controlling individual axes of industrial robots for precise manipulation and movement.

• Assembly Automation:

• Automated assembly lines requiring synchronized movement of multiple components.

• Printing and Converting:

• Web handling, cutting, and printing machines where tension control and synchronized roller movements are critical.

• Material Handling:

• Automated storage and retrieval systems (AS/RS), conveyors with precise positioning requirements.

• Textile Machinery:

• Precise control of yarn feeding, weaving, and knitting processes.

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