V1000 VC4A0011BAA 5,5/4,0 Yaskawa Digital Controller

Product Detailed Description

Yaskawa AC servo systems consist of:

• Servo Motors: These are highly dynamic, brushless AC motors with permanent magnets in the rotor. They come in various types and inertia levels to match different load characteristics:

• Rotary Servo Motors (e.g., SGM7A, SGM7P, SGM7G): The most common type, converting electrical energy into rotational motion. Available in a wide range of capacities (from 3W ultra-compact to 55kW large torque).

• Direct Drive Motors (e.g., SGM7E, SGM7F): These motors directly drive the load without mechanical transmission components (like gearboxes, belts), eliminating backlash and enabling very high precision and stiffness for highly dynamic applications. They offer high torque at low speeds.

• Linear Motors (e.g., SGLF2, SGLG): Directly generate linear motion without mechanical conversion, ideal for high-speed, high-precision linear movement.

• Gear Motors: Servo motors integrated with gearboxes to adjust output speed and torque for specific mechanical requirements.

• SERVOPACK Amplifiers: These are fully digital, networked servo drives that convert the input power to control the servo motor.

• They receive position, speed, or torque commands from a host controller (e.g., machine controller).

• Equipped with advanced software algorithms for automatic tuning, vibration suppression, friction compensation, and ripple effects.

• Features like high-resolution serial encoder feedback ensure accurate position information and error checking, preventing runaway conditions and optimizing settings automatically.

• Support various industrial communication networks (e.g., MECHATROLINK, EtherCAT, PROFINET, Modbus, DeviceNet).

Product Parameters

Parameters vary significantly across Yaskawa's extensive servo product lines (e.g., Sigma-7, Sigma-5). Here are typical ranges and common parameters:

• Motor Capacity/Power: 3W to 55kW (rotary motors), varying force for linear motors.

• Power Supply (SERVOPACK):

• Single-phase 100/200 VAC

• Three-phase 200 VAC

• Three-phase 400 VAC

• 24 VDC / 48 VDC (for some lower power models)

• Encoder Resolution: High-resolution serial encoders (e.g., 20-bit absolute encoders for Sigma-7).

• Frequency Response: Industry-leading, e.g., 1.6 kHz for Sigma-7 SERVOPACKs, leading to shorter settling times.

• Control Modes: Position control, Speed control, Torque control.

• Communication Interfaces:

• MECHATROLINK-III / MECHATROLINK-II

• EtherCAT

• PROFINET

• EtherNet/IP

• Modbus TCP/IP

• PROFIBUS DP

• DeviceNet

• CANopen

• Safety Functions: Typically include Safe Torque Off (STO) as per IEC 61800-5-2, and sometimes Safe Stop 1 (SS1), Safe Limited Speed (SLS) depending on the model and series.

• Operating Temperature: Generally 0°C to 40°C for motors; SERVOPACKs may have slightly different ranges (e.g., 0°C to +55°C).

• Protection Degree (Motor): Varies, often IP65 for standard motors.

• Mounting: Flange mounted (rotary), direct mounting (direct drive), linear guide mounting (linear).

Product Advantages

• High Precision and Accuracy: Advanced control algorithms, high-resolution encoders, and stiff mechanical systems (especially with direct drive/linear motors) enable extremely precise position, speed, and torque control.

• High Speed and Dynamics: Excellent frequency response and low settling times allow for rapid acceleration/deceleration and high-speed positioning.

• Improved Efficiency: Optimizes motor performance, leading to reduced energy consumption and lower operating costs.

• Enhanced Reliability and Durability: Robust design for industrial environments, long service life, and advanced diagnostic features.

• Easy Commissioning and Tuning: Features like auto-tuning, vibration suppression, and friction compensation simplify setup and optimize performance.

• Flexible and Scalable: A wide range of motor types, power capacities, and communication options to fit diverse application needs.

• Global Support: Yaskawa is a global brand with extensive technical support and service.

• Safety Compliance: Built-in safety functions comply with international standards, enhancing machine and operator safety.

Precautions

• Read Manuals Thoroughly: Always refer to the specific SERVOPACK and servomotor user manuals for detailed safety precautions, installation instructions, wiring diagrams, and parameter settings.

• Electrical Safety:

• Ensure proper grounding (SERVOPACK and Servomotor) according to local electrical codes.

• Do not touch terminals immediately after power-off; residual voltage may be present.

• Never touch rotating motor parts while the motor is running.

• Do not remove covers or perform wiring while power is ON.

• Environmental Conditions:

• Install products within specified ambient temperature and humidity ranges.

• Avoid locations subject to direct sunlight, excessive vibration, shock, water, corrosive gases, or flammable materials.

• Ensure adequate ventilation and clearances around SERVOPACKs to prevent overheating.

• Wiring Practices:

• Keep main circuit cables and input/output signal lines/encoder cables separated (e.g., by at least 30 cm) to minimize electromagnetic interference.

• Use noise filters as recommended by Yaskawa.

• Do not damage, pull on, or place heavy objects on cables.

• Mechanical Safety:

• Ensure an emergency stop can be applied at any time when a machine is connected.

• Provide appropriate braking devices on the machine side for safety; the holding brake on a servomotor is not a safety braking device.

• Do not modify the product.

• Avoid strong impacts or dropping the product.

• Correct Combinations: Always use a Servomotor and SERVOPACK in one of the specified combinations provided by Yaskawa.

• Parameter Settings: Incorrect parameter settings can lead to dangerous situations (e.g., unexpected machine movements). Always verify settings.

Product Applications

Yaskawa AC servo systems are widely used across various industries that require high-precision, high-speed, and reliable motion control:

• Machine Tools: High-speed, high-precision machining of precision parts (e.g., digital equipment, automotive, aerospace).

• Industrial Robotics: Providing precise movement for robotic arms in assembly, transport, welding, painting, and other tasks in diverse industries (e.g., automotive, 3C markets).

• Semiconductor and FPD (Flat Panel Display) Manufacturing Equipment: Ultra-high-speed and high-accuracy operation in exposure apparatus, coating equipment, etchers, dicers, die bonders, and wire bonders for manufacturing semiconductor chips and large glass substrates.

• Packaging Machinery: Precise control of filling, sealing, cutting, and conveying.

• Textile and Printing Machinery: Accurate control in spinning, weaving, and printing presses, including tension and synchronization.

• Material Handling Systems: Conveyors, automatic guided vehicles (AGVs), and stacking systems requiring precise positioning.

• Medical Equipment: Controlling precise movements in diagnostic and surgical equipment.

• Assembly Machines: High-speed and accurate positioning for automated assembly lines.

• Woodworking Machinery: Precise cutting and shaping operations.

• Food & Beverage Processing: Applications requiring hygienic design and precise motion control.

Shipping Port: Xiamen, China

Payment: Bank of Chicago, Bank of Singapore

Express cooperation: fedex, DHL, UPS and your express account

Service: Professional Sales provides 24 hours /7 days online service

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